Compact Process Reactor for Laboratories and Small-Scale Production
The 25 L reactor is a versatile processing vessel developed for laboratory applications, pilot-scale production, product development, and small-batch manufacturing. Its compact footprint allows efficient installation in limited production areas while maintaining full technological functionality.
The unit is suitable for the preparation of solutions, syrups, emulsions, suspensions, cosmetic formulations, flavor compounds, biotechnology products, and a wide range of chemical mixtures. The mixing system ensures uniform distribution of ingredients throughout the entire working volume, contributing to product homogeneity and process repeatability.
The reactor vessel is fabricated from corrosion-resistant stainless steel capable of withstanding moisture, process media, cleaning agents, and disinfectants. Smooth internal surfaces facilitate cleaning procedures and support compliance with modern GMP requirements.
The design allows integration of additional process equipment, various agitator configurations, monitoring instruments, viewing devices, and automated control systems, providing flexibility for different manufacturing requirements.
✅ Advantages:
- Compact design suitable for laboratories and pilot production facilities
- Practical 25-liter working capacity
- Efficient mixing of liquid and viscous products
- Robust stainless steel construction
- High resistance to corrosion and aggressive process media
- Easy cleaning and sanitary maintenance
- Possibility of future upgrades and process expansion
- Long operational service life
- Custom manufacturing according to customer specifications
- GMP-compliant design
🛠️ Technical Specifications:
- Equipment type: compact process reactor
- Working volume: 25 L
- Material of construction: AISI 304 / AISI 316L stainless steel
- Vessel design: vertical cylindrical configuration
- Installation type: floor-mounted
- Agitator type: paddle, frame, anchor, or customized according to process requirements
- Mixing speed: according to project specifications
- Operating temperature: defined by process requirements
- Operating pressure: atmospheric or customized design
- Product-contact surface finish: brushed or polished
- Surface roughness: up to Ra ≤ 0.8 μm
- Control system: manual or automated
- Power supply: according to customer technical specification
📌 Optional Features
- Heating and cooling jacket.
- Variable frequency speed control.
- Sight glass assembly.
- Temperature monitoring sensors.
- Pressure monitoring sensors.
- Load-cell weighing system.
- CIP cleaning system.
- Vacuum configuration.
- PLC-based automated control system.
- Custom-engineered design according to project requirements.
👌 DATAPHARM designs and manufactures 25-liter compact reactors for pharmaceutical, cosmetic, food-processing, chemical, and biotechnology facilities. Each unit is engineered individually based on product characteristics, production capacity requirements, and operating conditions. This customized approach ensures reliable equipment performance, extended service life, and full compliance with current industrial and GMP standards.