400 L Mobile Reactor for Product Preparation and Mixing Processes
The reactor consists of a vertical cylindrical stainless steel vessel equipped with a top-mounted mechanical agitator drive. This design ensures efficient mixing throughout the entire working volume, prevents component sedimentation, and promotes a homogeneous product structure.
The mobile configuration allows the unit to be easily relocated within the production facility without the need for lifting equipment. A reinforced support frame and heavy-duty swivel casters provide excellent stability and safe operation even when the vessel is fully loaded.
The reactor is suitable for the preparation of solutions, syrups, suspensions, cosmetic creams, gels, liquid concentrates, food ingredients, chemical formulations, and various process media. Depending on production requirements, the system can be equipped with different agitator designs, heating and cooling systems, process monitoring sensors, and automated control solutions.
The vessel body and all product-contact components are manufactured from AISI 304 or AISI 316L stainless steel. Internal surfaces are mechanically finished to facilitate cleaning procedures and ensure compliance with current GMP requirements.
Each DATAPHARM mobile reactor is individually engineered according to product characteristics, process parameters, and customer-specific operating conditions.
✅ Advantages:
- 400-liter working volume suitable for medium-scale production
- Mobile design equipped with industrial-grade casters
- Efficient mixing of liquid and viscous products
- Robust stainless steel construction
- Excellent resistance to corrosion and aggressive process media
- Easy integration into existing production lines
- Simplified maintenance and sanitary cleaning
- Compatibility with various agitator configurations
- Custom manufacturing according to customer specifications
- Compliance with GMP requirements and sanitary standards
🔧 Technical Specifications:
- Equipment type: mobile reactor with agitator
- Working volume: 400 L
- Construction material: AISI 304 / AISI 316L stainless steel
- Vessel design: vertical cylindrical configuration
- Installation type: mobile unit on casters
- Agitator type: anchor, frame, paddle, propeller, or customized design
- Agitator drive: top-mounted geared motor
- Mixing speed: according to process requirements
- Operating temperature: customer-specific design
- Operating pressure: atmospheric or special pressure-rated execution
- Surface finish: brushed or polished
- Surface roughness: up to Ra ≤ 0.8 μm
- Control system: manual, semi-automatic, or fully automatic
- Power supply: according to technical specification
- Product discharge: bottom sanitary outlet assembly
📌 Optional Features
- heating and cooling jacket;
- thermal insulation of the vessel body;
- variable frequency speed control;
- vacuum execution;
- sight glass;
- temperature and pressure sensors;
- load-cell weighing system;
- CIP cleaning system;
- PLC controller with touchscreen HMI;
- customized design according to customer requirements.
👌 DATAPHARM designs and manufactures 400-liter mobile reactors for pharmaceutical, cosmetic, food processing, chemical, and biotechnology industries. Each unit is engineered individually according to product characteristics, required production capacity, and operating conditions. This approach ensures reliable equipment performance, long service life, high process efficiency, and full compliance with modern GMP standards.