Feed Screw for 1–2 ml Ampoules

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Available for pre-order

Description

The feed screw for 1–2 ml ampoules is a conveying component designed for pharmaceutical filling and packaging lines, intended for stable positioning and synchronized transport of small-volume glass ampoules between machine processing stations. The design ensures smooth container movement without vibration, misalignment, or ampoule damage, even on high-speed production lines.

Full description

Feed Screw for 1–2 ml Ampoules in Pharmaceutical Lines

The feed screw for 1–2 ml ampoules is designed for controlled transport of glass ampoules between process stations in pharmaceutical equipment. The component provides synchronized container feeding during filling, dosing, capping, inspection, and packaging operations.

The screw geometry is specifically engineered for small ampoule formats, where positioning accuracy, vibration-free operation, and smooth container movement are critical.

📌 Stable Geometry and Smooth Container Transfer

The helical groove profile is developed according to the ampoule dimensions and production line speed. The feed screw geometry ensures:

  • uniform spacing between ampoules
  • stable container orientation
  • elimination of misalignment during transport
  • reduced impact loads
  • smooth movement without jerking

The polished working surface prevents damage to glass ampoules and minimizes friction during transportation.

🛠️ CNC Manufacturing Technology

Production is carried out using high-precision CNC machining with subsequent inspection of geometry and helical profile parameters.

The manufacturing process includes:

  1. machining of the polymer blank
  2. formation of the helical groove
  3. machining of mounting elements
  4. feed pitch verification
  5. concentricity and runout inspection
  6. final surface polishing

Precision machining ensures seamless integration of the feed screw into the equipment transport system without additional modification.

✔️ Materials for Pharmaceutical Applications

The feed screws are manufactured from pharmaceutical-grade engineering polymers:

  • POM (Delrin)
  • UHMW-PE

The materials provide:

  • high wear resistance
  • dimensional stability
  • low friction coefficient
  • resistance to alcohols and disinfectant solutions
  • compatibility with CIP/SIP processes

Each feed screw is individually manufactured according to ampoule dimensions, line productivity, equipment type, transport section geometry.

⚙️ Technical Specifications:

  • Ampoule format: 1–2 ml
  • Material: POM / UHMW-PE
  • Machining accuracy: up to ±0.02 mm
  • Surface roughness: Ra ≤ 0.4 µm
  • Color: white / natural
  • Temperature resistance: up to +100 °C

✅ Advantages of Feed Screws:

  • precise ampoule positioning
  • stable operation at high speeds
  • reduced risk of glass container damage
  • minimal vibration levels
  • compatibility with OEM equipment
  • no need for line modification
  • high geometry repeatability
  • compliance with GMP and FDA requirements

Feed screws are used in:

  • pharmaceutical filling lines
  • aseptic production areas
  • ampoule capping machines
  • inspection systems
  • packaging lines
  • injectable drug manufacturing

DATAPHARM manufactures transport and format parts for pharmaceutical equipment in accordance with GMP requirements, precision engineering standards, and high-speed production processes.

Each component undergoes inspection of geometry, surface quality, and compatibility with customer equipment.

📩 Send ampoule parameters, drawings, or samples — DATAPHARM engineers will prepare a technical solution and manufacture a feed screw tailored to your production line.

Capital repair and modernization of equipment

  • development of design documentation
  • modernization and restoration
  • FAT, SAT, IQ/OQ

Overhaul of screws for ampoule/vial transportation

  • repair inserts
  • restoration of mounting seats
  • еlimination of runout

Overhaul of needles for aseptic drug filling

  • needle tip restoration
  • tube replacement
  • polishing

CNC machining within 72 hours based on your model

  • production time — from 72 hours
  • anodizing and finishing
  • engineering design tailored to your task
  • comprehensive approach — from sketch to packaging