Open RABS for Sampling – Packaging Area

Article number: DP. 1000.24.0.00.000

Available for pre-order

Material

AISI 304
  • AISI 304
  • AISI 316
Description

The Open RABS (Restricted Access Barrier System) is equipment for creating a controlled environment for operations with high requirements for air purity. It provides vertical laminar flow and a high level of product protection. It is developed individually according to customer requirements.

Full description

Open RABS for Packaging and Sampling in Pharmaceutical Cleanrooms

Open RABS (Restricted Access Barrier System) is an engineered local barrier protection system designed to create a stable and controlled environment for performing critical pharmaceutical operations. The solution is applied in sampling, packaging, dosing, and weighing areas where strict compliance with GMP requirements for air cleanliness and product protection is mandatory.

The system implements a vertical laminar flow of purified air and acts as a technological barrier between the operator and the product, reducing the risk of cross-contamination and unauthorized interventions.

Open RABS is manufactured from stainless steel AISI 304 and is adapted to the customer’s specific technical requirements. The design includes transparent viewing panels, tempered glass doors, and glove ports that provide safe access to the working area without disrupting the laminar airflow regime.

All system components are optimized for operation in cleanroom environments and designed for intensive industrial use.

Proprietary Software and Automation

The Open RABS system is equipped with proprietary software developed by our engineering team to ensure full real-time control and documentation of equipment operation.

The software platform provides:

  • continuous monitoring of laminar airflow velocity;
  • monitoring of pressure drops across HEPA filters;
  • control of door opening and closing;
  • access control to glove ports using safety light curtains;
  • recording of all operator interventions in the working area;
  • automatic logging of deviations from defined parameters;
  • generation of a complete Audit Trail with time stamps and user identification;
  • export of events, parameters, and reports to the enterprise server.

System operation is managed via a touchscreen operator panel with a multi-level access rights structure, ensuring strict separation of personnel responsibilities and compliance with GMP and Annex 1 requirements.

Open RABS Components and Functional Modules:

  • airflow velocity and differential pressure sensors;
  • door and internal partition position monitoring system;
  • Audit Trail software module with event logging;
  • user role management system with action logging;
  • integration into the enterprise digital infrastructure (SCADA / server).
Name Parameters
Airflow directionvertical
Air velocity0,45 m/s ±20%
Filtration efficiency99,995%
FanRadiPac
Tempered glass10 mm
Glove portsoval, 12''
GlovesJugitec® Pharma Glovebox Glove
Dimensions3300×700×2600 mm
Weight620 kg
Power supply220 V / 50 Hz

Custom Configuration

Open RABS is engineered and manufactured for specific operating conditions. Design considerations include installation area dimensions, number of workstations, required cleanliness class, filtration level, and optional automation features. The system can be supplied as a standalone unit or integrated into complex pharmaceutical packaging lines.

Thanks to optimized aerodynamics, multi-stage filtration, and intelligent software control, Open RABS provides reliable protection for both product and personnel while ensuring continuous compliance with GMP requirements and modern aseptic manufacturing standards.

👉 For technical consultation and an individual project quotation, please contact our sales department.

Capital repair and modernization of equipment

  • development of design documentation
  • modernization and restoration
  • FAT, SAT, IQ/OQ

Overhaul of screws for ampoule/vial transportation

  • repair inserts
  • restoration of mounting seats
  • еlimination of runout

Overhaul of needles for aseptic drug filling

  • needle tip restoration
  • tube replacement
  • polishing

CNC machining within 72 hours based on your model

  • production time — from 72 hours
  • anodizing and finishing
  • engineering design tailored to your task
  • comprehensive approach — from sketch to packaging